A plant layout that follows Schedule T of the Drugs and Cosmetics Rules and keeps people, material and product moving in one clear direction.

What we do

• Study of your plot, product range, dosage forms and planned batch sizes.
• Zoning of raw material store, processing, packing, finished goods, QC laboratory and utilities.
• One-way flow of material, personnel and waste to prevent mix-ups and cross-contamination.
• Separate working areas for dosage forms such as churna, vati, kwath, asava-arishta, taila, ghrita and avaleha, Tablet, Capsule, Ointment, Syrup, Bhasma, Granials, Etc.
• Change rooms, washing areas, material and personnel entry points, drainage, ventilation and dust control.
• Equipment list and placement matched to batch size, with room for the next stage of growth.

What you receive

Classical, proprietary or modified Ayurvedic formulations, developed with authenticated ingredients and written standards.

What we do

• Product concept discussion, combining the doctor’s clinical view with your market need.
• Choice of classical reference (Ayurvedic Formulary of India and classical texts) or a proprietary formula.
• Raw material identification, sourcing guidance and written specifications.
• Pilot batches to fix process parameters: extraction, drying, granulation, compression or filling.
• Organoleptic and physico-chemical specifications for the finished product.
• Stability and shelf-life study plan, plus packaging and label content as per the Drugs and Cosmetics Rules.

What you receive

Turning the rules on paper into the daily routine of the shop floor, with a plan your team can follow.

What we do

• Gap assessment of your existing or planned unit against Schedule T.
• A prioritised action plan with owners and dates, so the work is done in the right order.
• Personnel hygiene, health checks and gowning rules for each area.
• Cleaning, sanitation and pest-control programmes with records.
• Material handling: receipt, quarantine, sampling, release or rejection, and stock rotation.
• Line clearance, in-process checks, equipment calibration and maintenance logs.
• Internal audit and a pre-inspection readiness review.

What you receive

The manufacturing licence and GMP certificate are issued by the State Licensing Authority. We prepare the unit and the documents; we do not promise the outcome.

A laboratory sized to your product range, with the right instruments, methods and records, so every batch is tested before it is released.

What we do

• Laboratory layout with separate areas for chemical testing, instruments, microbiology and sample storage.
• An instrument and reagent list matched to your products, split into essential and later-phase purchases.
• Testing for identity, moisture, ash and extractive values, pH, and chromatography such as TLC or HPTLC.
• Microbial limit testing set-up, with heavy metals, pesticide residue and aflatoxin tests through accredited outside laboratories where in-house testing is not practical.
• Test methods based on the Ayurvedic Pharmacopoeia of India and other accepted pharmacopoeial standards.
• Reference samples, retention samples, sampling plans, calibration schedules and handling of out-of-specification results.

What you receive

People run the plant. We train each group on what it needs to do, and train your marketing team to speak about the products correctly.

What we do

• GMP induction for all staff: hygiene, gowning, cross-contamination and good documentation practice.
• Role-based sessions for store, production, packing, QC and quality assurance staff.
• Hands-on QC training: sampling, organoleptic checks, physico-chemical tests, TLC and record keeping.
• Product training for the marketing department: the Ayurvedic rationale of each product, ingredients, dosage, anupana and precautions.
• What may and may not be claimed, in line with the Drugs and Magic Remedies (Objectionable Advertisements) Act, 1954.
• Short assessments, attendance records and a training matrix that auditors can read.

What you receive

If it is not written, it did not happen. We prepare the document set that proves your batches are made and tested the same way every time.

What we do

• Master Formula Record for each product.
• Batch Manufacturing Record (BMR) and Batch Packing Record (BPR) formats, tested against a real batch.
• SOPs for production, cleaning, stores, QC, equipment, training, complaints and recall.
• Specifications and testing procedures for raw material, packing material and finished product.
• Logbooks and registers for equipment use, cleaning, calibration and material receipt.
• Document control: numbering, versions, review dates and archiving.
• Formats for batch release, deviation, change control and complaint handling.

What you receive

The material your field team and doctors actually use: clear, accurate, and within what the law allows you to say.

What we do

• Product monographs: composition, classical reference, indications, dosage, precautions.
• Visual aids for doctor detailing: flip charts and slide decks for the sales team.
• Patient leaflets and product brochures in plain language.
• A product catalogue with a consistent look across the range.
• Training decks that match the product training given to your marketing team.
• Review of every claim against classical references and the advertising rules before it is printed.

What you receive